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5-Axis Machining With Ultra Precision

DEYUCNC provides 5-axis CNC machining services that achieve an angular tolerance of two-thousandths of a degree (.002°). We specialize in true 5-axis contour machining that allows us to manufacture “almost impossible to make” 5-axis components with ease. It takes more than just excellent machining and programming skills to perform true 5-axis work.

Benefits of Our 5-Axis Machining Services

  • Workpieces are not moved through several workstations, they can be completed on the 5 Axis machine alone—finishing components with greater accuracy
  • Less fixture preparation—saving time and money
  • Single setup required for machining complex shapes—increasing productivity
  • Can use shorter cutting tools—producing higher cutting speeds and fewer tool vibrations for higher precision
  • Ability to achieve outstanding surface finishes—improving overall part quality
Contact our 5 axis machinists today to discuss your design and machining needs.

What is 5 Axis CNC Machining?

5 axis machining is unique in its ability to effectively process part sizes and shapes with essentially infinite possibilities. Like 3 axis machines, the cutting tool of a 5 axis machining center moves across the X, Y, and Z linear axes, but also rotates on the A and B axes – allowing the cutting tool to approach components from any direction. An experienced machinist can achieve incredibly complicated geometries with high precision when using all 5 axes in conjunction. The skilled and highly experienced CNC machinists and programmers at DEYUCNC are capable of machining complex shapes, undercuts, and complicated angles – all in one setup to boot.

Industries served by DeyuCNC

5-axis machining is used across a number of industries to produce precision dependent components with fast manufacturing times and repeatable accuracy

Aerospace

For a flawless application, aircraft and aerospace parts demand the highest precision and exacting accuracies. Depend on DEYUCNC to deliver components meeting or exceeding your quality standards.

Military/Defense

DEYUCNC not only provides unmatched 5 axis milling, wire EDM, and lathe services, but we keep the specifics of your components completely confidential, ensuring vital secrets are not leaked.

Aircraft

Our CNC professionals are capable of machining a multitude of aircraft components, and to the exact precision required when adhering to the highest industry standards.

Medical

Medical manufacturers and innovators alike choose DEYUCNC when they need to outsource CNC services, create prototypes, or simply cut costs while improving product quality.

Oil & Gas

When you need complex components for your oil & gas or energy applications, turn to DEYUCNC. From micromachining to 5 axis milling, we can meet your every CNC need.

Optics

Microscopes, telescopes, cameras, and more requiring 100% accuracy on machined components will get nothing less than expected when DEYUCNC is on the job.

DEYUCNC serves these industries and more, consistently exceeding industry quality standards and the capabilities of normal CNC machine shops. We are happy to take on prototype or production machining work.

Getting the Most from 5-Axis Machining

Understanding the full capabilities for 5-axis machining is the difference between an ordinary component and an extraordinary one. CNC machinists trained to use CNC machines may not have the knowledge or expertise to get the most from 5-axis technology, but DeyuCNC Industries is different. We have an arsenal of the best 5-axis machinery on the market produced by the best brands and are always operated by expert machinists who know how to utilize 5-axis technology for your particular components.

DeyuCNC uses the best CNC machines manufactured . We have consistently delivered remarkable results using our 5-axis machining services for multiple industries all over the United States.
Expanded Possibilities with 5-Axis Machining
In many cases, a 3-axis CNC machine can do the work of a 5-axis CNC machine – not to say with the exact same precision. The main difference is the setup and fixturing time. Setting up a single job on a 3-axis CNC machine can take 5 hours for one piece, including the rotations needed to complete the fabrication. Setup and fixturing of the same job on a 5-axis CNC machine would take less than 2 hours. Cycle time is also significantly decreased by using a 5-axis machine over a 3-axis machine, reducing it by more than 1/3rd.

And, for repeat jobs, once the initial setup has been completed, the next time the job rolls around it is finished much quicker since the specifications are already programmed into the machine. Less time spent setting up and fixturing machines means better turnaround times, and more opportunities to take on other jobs.
Micromachining
5 Axis
Sinker EDM
Wire EDM
Lathes/Turning
Deburring
Swiss Machining
5-Axis Machining Materials

DeyuCNC has extensive experience manufacturing component parts from different materials using 5-axis machining

5-Axis Machining FAQs

5-axis is a unique machining process. This machine can make complicated geometrics at high precision when using all 5 axes at once. Using a 5-axis mill eliminates the need for human interaction between cycles of cutting, lessening the amount of human error that can occur.
A 5-axis machine relies on a tool that moves in 5 different directions (X, Y, Z, A and B) along with the tool rotating. The CNC machinists at DeyuCNC can now machine complicated shapes all in a single set up with the 5-axis mill.
Many industries use 5-axis machining, including Micro Milling Services from DeyuCNC. This service allows us to create parts with the tightest tolerances and accuracies due to the ability of these machines. Other industries include aircraft, medical devices, tool and die and more.
Benefits include workpieces not being moved around, creating greater accuracy, less fixture preparation, shorter cutting tools can be used and the ability to get better surface finishes. Each of these can help increase productivity, save money and time and improve the overall quality of the part.
3-axis machines work on 3 axes and 5-axis machines work on 5 axes. 5-axis CNC machines allow faster cycle time, more precision and less need for manual labor.

5-Axis Machining Services Set DeyuCNC Apart from the Competition

DeyuCNC has consistently delivered remarkable results using their 5-axis machining services. If you are seeking impeller or turbine work, you know the complexity of this component’s contours. We seek these challenges, knowing our equipment and 5-axis machine operators have the skills to make impellers with the highest accuracy and precision, no matter the size demands.

Prescription Glasses Moldings
DeyuCNC has also created inserts that are used for eyeglass molding – not the frame but the actual mold for the prescription glasses. Though this may sound simple, it is anything but. Visualize the complex curvatures of a bi-focal lens. Now make it a progressive bi-focal; add astigmatism and off-center axes. Many CNC machine shops are not capable of producing the surface tolerance and integrity achieved with the same precision as DeyuCNC’ 5-axis machinists. This is just one example of how our team’s mathematical skills benefit customers.

Precision Collimators
Another example showcasing our incredible dedication to precision is the production of collimators. Collimators demand ultra-high precision and accuracy to create a high number of holes (depending on its size, a collimator can have 500-1000 holes), each next hole pointing at a different angle than the proceeding hole, with a positional accuracy to be within 5µ to 10µ and an angular accuracy to be within +/- 0.002°. DeyuCNC meets these challenges head-on, and successfully achieves the exact specifications these components require—accurately machining each hole so they meet at one focal point.

Ventricular Assist Devices
A third example is the main axial impeller used in the heart pump for VAD—Ventricular Assist Devices. When machining medical devices, precision and accuracy is of the utmost importance – DeyuCNC is dedicated to meeting these requirements, delivering precision machined components safe enough to implant within the human body.

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